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T. Marzetti Company, HORSE CAVE, KY

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CLIENT OBJECTIVES

T. Marzetti Company was looking for a single source prime Design/Build services provider for their new, 220,000 sq. ft. state-of-the-art salad dressing facility in Horse Cave, Kentucky.

VALUE DELIVERED

The project was completed on budget 25 days ahead of schedule.

SCOPE OF SERVICES

Shambaugh & Son performed a number of services including: mechanical, electrical, process control, fire protection, utilities, plant automation, tele-data, and security work. 3D modeling and an extensive amount of pre-fabrication were also utilized to accelerate the schedule, ensure quality control, and reduce costs

SOLUTIONS

  • Designed in 3D modeling software to allow customer to tour and evaluate the installation prior to construction services
  • 3D CADD was utilized to allow engineers and customers to improve plant and system ergonomics while also increasing fabrication opportunities for the purpose of accelerating on-site construction
  • Batch column technology was utilized for efficient ingredient addition
  • Totally automated bulk ingredient addition for maximum production capability
  • Multiple state-of-the-art “reuse” CIP systems for fast effective cleaning to maximize production time
  • Extensive use of product recovery systems to minimize valuable product loss while reducing high B.O.D. waste
  • Receiving electrical power at 12,470 Volts. 8,000-amp service entrance at 480 Volts
  • Installed high efficiency fluorescent luminaries in lieu of HID in warehouses
  • Integrated Process Control/CIP Plant Automation system
  • Installed 55 miles of wiring
  • Installed 70 miles of piping and conduit

BACKGROUND

The plant produces a wide variety of dressings and sauces. Shambaugh & Son was selected based on its technical expertise in the food processing/manufacturing industry and for its track record of completing work on time and on budget.

MANUFACTURING / INDUSTRIAL
FOOD PROCESSING


OPERATING COMPANY:
Shambaugh & Son, L.P.

CLIENT:
T. Marzetti Company

PRIME CONTRACTOR:
Shambaugh & Son, L.P.


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case_box_check.gif Design/Build
case_box_check.gif New Construction
case_box.gif Retrofit/Renovation
case_box_check.gif Electrical Construction
case_box_check.gif Mechanical Construction
case_box.gif Refrigeration
case_box.gif Security & Communication
case_box_check.gif Fire Protection
case_box.gif Process Design
case_box.gif Commissioning
case_box_check.gif Consulting Services

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