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DFA Micro Cheese Plant, LINWOOD, NY

DFA_Micro_Cheese_Plant.jpg

VALUE DELIVERED

Shambaugh & Son led the design and construction of a new 40,000-square-foot cheese processing plant in Linwood, NY, for Dairy Farmers of America (DFA). The highly efficient plant is designed to receive 410,000 pounds of standardized raw milk from the adjacent Craig Station Creamery and process the milk into a variety of artisan cheese blocks at a rate of approximately 41,000 pounds of cheese per day. The whey stream from the cheese process can be concentrated on site, and Shambaugh’s sustainable design allows waste water to be treated at the plant for secondary facility and agricultural use.

CLIENT OBJECTIVES

DFA needed to construct a new processing plant that would combine the resources of their national cooperative, sustainable and environmentally friendly technology, and the traditional goodness of family farming. The facility was strategically located to work in conjunction with the nearby Craig Station Creamery to fulfill DFA’s vision for a first-of- its-kind agricultural site facility serving its distribution network in western New York.

PROJECT SOLUTIONS

Shambaugh provided full-service mechanical, electrical, fire protection, building automation, and process controls for this greenfield cheddar cheese processing facility.

During the project, Shambaugh delivered the following:

  • Separation, clarification cheese making, and whey processing
  • 24-hour raw milk processing capabilities
  • Milk tanker receiving/processing areas
  • Laboratories
  • Sanitation and utility corridors
  • Bulk chemical and storage distribution
  • Wastewater treatment
  • Associated utility infrastructure

CLIENT BACKGROUND

DFA is a national cooperative that markets and sells milk products to wholesale buyers around the globe. Formed in 1998 by four of the nation’s leading milk cooperatives, DFA now includes more than 13,000 dairy farmers in 48 states.

MANUFACTURING/INDUSTRIAL
FOOD PROCESSING

 

OPERATING COMPANY:
Shambaugh & Son, L.P.

CLIENT:
DFA

DESIGN/BUILDER:
Shambaugh & Son, L.P.

PROJECT DURATION:
18 months

 

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  case_box_check.gif Renovation/Expansion
  case_box_check.gif Design/Build
  case_box_check.gif Mechanical Construction
  case_box_check.gif Electrical Construction
  case_box_check.gif Fire Protection Construction
  case_box_check.gif Consulting Services
  case_box_check.gif Process Design
     

Projects

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    • Nestle - L.J. Minor
    • Pepsi, Lima, OH
    • Pepsi, San Antonio, TX
    • Pepsi, Wichita, KS
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    • Smith Dairy, OH
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    • Unilever, Owensboro, KY
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    • Pretzels, Inc.
    • Sister Schubert's Bakery
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    • Wyandot, Inc.
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    • Ameriqual Foods
    • Chobani
    • Cayuga Milk Ingredients
    • Commonwealth Dairy
    • DFA Blending & Drying
    • DFA Evaporator & Dryer
    • DFA - Cass City, MI
    • DFA - Ft Morgan, CO
    • DFA - Garden City, KS
    • DFA Membrane Technology
    • DFA Micro Cheese Plant
    • Diehl, Inc.
    • Dreyers Grand Ice Cream
    • Ehrmann’s Arizona Dairy
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    • Kroger Mountain View Foods
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    • Major Cheese Company
    • Mazza Cheese Company
    • MMPA - New Drying Plant
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    • Ken Foods, Inc.
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    • Monogram Comfort Foods
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    • Park 100 Foods, Inc.
    • Project Eagle
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    • Miami Correctional Facility
    • Purdue Birck Nanotechnology
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    • Trinity English Lutheran Church
  • Meat / Poultry
    • Farbest Foods, Inc.
    • Iowa Beef Packers
    • Indiana Packers
    • Russer Foods
    • White Castle Systems, Inc.
  • Pharmaceutical / Nutraceutical
    • Eli Lilly
 

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